Category Archives: clamps

The Two-Day Ukulele: Inducting Novice Luthiers

2023
AL#150 p.44               
William T. Crocca                                                                                           

▪ A group of mature woodworkers set themselves the challenge of designing and presenting a two-day class in which kids and families can build a StewMac uke kit. It involved setting up twenty workstations. The class was a success, and everyone went home with a strung uke “in the white.”

Press Your Ukuleles

2023
AL#149 p.42               
John Calkin                                                                                           

▪ One operation at a time, Calkin is showing us how to make ukes in a direct and effective way. It’s all done by one worker with simple tools in a small space. Here he shows us how to get the back onto the ribs quickly and accurately, with no cleanup needed.

Universal Side Caul

2022
AL#146 p.58               
Beau Hannam                                                                                           

▪ These simple plywood squares with dowel halves glued to them can replace all the carefully shaped side cauls that thousands of luthiers have been using for decades. Sometimes one size really does fit all.

It Worked for Me: Modified Zyliss Vise

2021
AL#143 p.70               
Steve Kennel                                                                                           

▪ Kennel modifies the often-seen but seldom-used Zyliss vise into a configuration that is specifically engineered for safely and securely holding guitar necks.

It Worked for Me: Magnets Hold Truss Rod Cover

2021
AL#143 p.71               
Jon Sevy                                                                                           

▪ Little rare-earth button magnets are cheap. Sevy cleverly recesses them into a peghead face to hold the truss rod cover in place with no screws. He figures the cover is less likely to be misplaced by the guitar’s owner if they don’t need to use a screw driver to put it back on.

Letter: Sealer for MDF Jigs

2021
AL#143 p.5               
Mark French                                                                                           

▪ Leo asks what sealer Charles Fox uses on his MDF jigs, noting that they look great in the Guild’s Fox Method series and that Charles says he has been using some of them for twenty years. Author Mark French responds with info straight from Charles. He also comments on the use of MDF as wasteboards for vacuum hold-downs in CNC work.

The Charles Fox Guitar-Building Method, Part Five

2021
AL#143 p.22               
Mark French   Charles Fox                                                                                       

▪ In this article the fretboard is slotted, crowned, and glued to the neck. The neck is then shaped.

Vise on a Stick

2021
AL#143 p.54               
Harry Fleishman                                                                                           

▪ Start with the cheap half of one of those little bench-top drill presses. Add a small piece of plywood with some holes drilled in it. Bolt on a vise. Now you have Vise on a Stick, which can clamp to any bench top and can swivel and tilt all over the place. It’s especially great for bringing a good solid vise up to eye level.

Uncle Dan’s Favorite New Vise

2021
AL#142 p.28               
Dan Erlewine                                                                                           

▪ Good ol’ Dan Erlewine is known for finding and spreading efficient new tools and techniques for guitar makers and repairers, as well as for mentoring and promoting young talent in the lutherie field. He’s at it again in this article, as he loosely wrangles a team to consult on the design of a specialized new shop vise.

Big Shop-Made Dovetail Clamp

2021
AL#142 p.58               
Bob Gleason                                                                                           

▪ A big honkin’ C clamp for pressing home a dovetail joint can be easily built from plywood, wood scrap, cork, and a commercially available press screw. It can just as well be pretty, because that’s fun. And if you don’t see what’s fun about it, maybe lutherie is not for you.

Chalk-Fitting Guitar Braces

2020
AL#140 p.2               
Stephen Marchione                                                                                           

▪ The braces in an archtop guitar are very similar to the bars in fiddles, and Marchione fits them with the same traditional techniques. The mating surface of the brace is roughed out with a chisel, then refined with a small plane, and perfected with files and scrapers. Chalk shows the whole truth of the fit. Believe the chalk.

It Worked for Me: Cheap Kerfing Clamps

2019
AL#138 p.63               
Gregg Miller                                                                                           

▪ A throw-away garment clamp from the dry-cleaning place happens to be a fine thing for clamping kerfed lining into a guitar.

It Worked for Me: Clamp for Stubborn Binding

2019
AL#138 p.65               
Ralf Grammel                                                                                           

▪ Sometimes the bent binding needs a little more convincing to lie down at the waist than just a piece of tape. This easily-made set of jaws for a pistol-grip clamp gets teh job done.

Flamenco on the Front Range

2019
AL#138 p.20               
Mark French                                                                                           

▪ Author Mark French is walking the lutherie path in the reverse direction of many makers. As a physics prof trained in the crazy magic of CNC and industrial robot processes, he had made a lot of guitars before he did much in the way of traditional low-tech hand-tool work. As part of an intensive effort to fill in those gaps, he attended an eight-day course at Robbie O’Brien’s shop in Colorado to make a flamenco guitar with Spanish luthier and licensed bloodless toreador Paco Chorobo. O’Brien went to Spain and visited Paco’s shop in 2015. Read all about it in AL124.

Simple Neck-to-Body Sanding Jig

2019
AL#138 p.60               
Terence Warbey                                                                                           

▪ If you will attach a neck to a body with bolts rather than a dovetail, you will first want the two pieces to fit tightly at the correct angle. This can be done by a process which is sometimes called flossing; sandpaper is pulled between them while they are pushed together. The author presents a simple jig to facilitate this process.

Questions: Glue Joint Clamping Pressure

2019
AL#136 p.69               
James Blilie                                                                                           

▪ How much clamping force do different types of clamps exert? Blilie shows us how to calculate the force for some kinds of clamps, and comments about how much force is enough.

The Totnes School of Guitar Making

2019
AL#137 p.52               
J.A.T. Stanfield                                                                                           

▪ There are many settings in which one might receive lutherie instruction these days. Looking for a change of scene? This article describes a 12-week course held in a 300-year-old building near the Devonshire coast of southeast England. It has a 40-year history and roots in the legendary London College of Furniture program. Mentions Norman Reed and Phil Messer. Also describes a systematic method of planing a board flat. Discusses doming a flat soundboard with shaped cauls and a go-bar deck.

A Smashed Top and a Shattered Headstock

2019
AL#136 p.12               
Kerry Char                                                                                           

▪ A cool old Gibson-era Epiphone guitar got well and truly smashed in an incident involving large and excited dogs. Better call Char! Kerry Char, that is. He jumps right in to remove the top, take off the braces, and then put the whole thing back together and polish it up nice before you can say “Kalamazoo!” From his 2017 GAL Convention slide show.

A Guitar Is Born: Attending Charles Fox’s Hands-On Guitar Making Course

2019
AL#136 p.54               
Mark French                                                                                           

▪ Author Mark French has made a lot of guitars over the years, but when he wanted to up his game he attended an intensive two-week course by the dean of all American lutherie teachers, Charles Fox. Four students each built a guitar in the white from scratch and strung it up.

Bob Ruck as I Knew Him

2019
AL#136 p.4               
Federico Sheppard                                                                                           

▪ Robert Ruck was one of the young self-starters who founded the American Lutherie Boom, and he remained a leading light in the movement until the end of his life. Federico Sheppard was an aquaintence and admirer who became closer to Ruck when they spent time together at Federico’s place on the Camino de Santiago in Spain one summer. In this article, Federico presents a photo tour of Ruck’s shop in Eugene Oregon and explains some of the tools and techniques we see. Mentions French polising with hardware-store shellac. Mentions Richard Brune.

It Worked for Me: String Clips for Neck Work

2018
AL#134 p.66               
Lee Herron                                                                                           

▪ Quickly make a set of spreaders that will keep slackened strings out of your way and off the lacquer while you file a set of frets.

The Soundpost Cannon Incident

2017
AL#131 p.50               
James Condino                                                                                           

▪ Pop goes the soundpost! Can this affordable old Kay bull fiddle be saved? Plywood-doghouse bass specialist James Condino shows us how.

Meet the Maker: Dave Collins

2017
AL#129 p.38               
Steve Denvir   Dave Collins                                                                                       

▪ Dave Collins is a rising star on the guitar repair scene. Take a look at a couple of nice jigs he has developed; one for slotting saddles, one for regluing broken headstocks. Interestingly, he is in the same Ann Arbor third-storey shop previously tenanted by Herb David. Dave counts Dan Erlewine and Bryan Galloup among his mentors.

Product Reviews: Plasti-Dip and the Stewart-MacDonald Binding Laminator

2008
AL#95 p.62               
John Calkin                                                                                           

▪ The reviewer gives a thumbs up to Plasti-Dip, a thick liquid used to apply a plastic coating to tools, and to the Stew-Mac Binding Laminator, used to lay up various combinations of plastic or celluloid bindings and purflings. With 4 photos.

Meet the Maker: Dan Fobert

2008
AL#95 p.50               
Andy Avera   Daniel Fobert                                                                                       

▪ Fobert is a Texas builder of archtop guitars who is unusually obsessed with making as many of the parts for his guitar as possible, not including (yet!) the tuners. There are luthiers who worship old guitars and work to reproduce them, and luthiers who can’t be bothered with something that’s already been done. Fobert is one of the latter. With 6 photos.

Sixty Seconds or Less

2006
AL#87 p.52      ALA2 p.8         
Daniel Fobert                                                                                           

▪ The author’s special workboard and clamps permit him to clamp a plate onto the rib assembly in a minute or less. With 6 photos.

Teaching the Dream to Sing

2005
AL#82 p.6   BRB7 p.320            
Fred Carlson                                                                                           

▪ Carlson makes some of the world’s coolest, most graceful, and weirdest stringed instruments. Focusing on a harp guitar he calls the Flying Dream he discusses at length how he designs and builds his creations. There is lots of detailed info here that will help you build the instruments you see in your mind, as opposed to the ones for which you can already buy a blueprint. Truly inspirational. With 42 photos and 10 drawings.

This article has been nominated as one of the Guild’s fifty best articles published before 2010.

It Worked for Me: Tubing To Inject Glue

2004
AL#80 p.65   BRB7 p.496            
Dale Randall                                                                                           

▪ With this arrangement, fresh glue can be injected straight from the bottle through plastic tubing which terminates in a brass ink holder from a ballpoint pen which serves as an injection needle.

Hands-On Archtop Mandolin Making, Part One

2003
AL#75 p.12   BRB7 p.416            
Peggy Stuart   Don MacRostie                                                                                       

▪ The author describes her mandolin making class with Red Diamond mandolin builder Don MacRostie, giving us a photo-heavy series that should be of practical use to anyone in the mandolin field regardless of their experience. The emphasis is on hand tools, though power tools are used to add efficiency. With 68 photos and 4 drawings, this is the first in a four-part series.

This article has been nominated as one of the Guild’s best articles published before 2010.

Review: Shoptalk 6

2003
AL#73 p.61   BRB7 p.523            
John Calkin                                                                                           

▪ This video is a collection of shop tips that the reviewer found to be valuable and entertaining, especially in view of the low price.

Evolving the Dished Workboard

2001
AL#65 p.22   BRB6 p.210            
John Calkin                                                                                           

▪ The dished workboard can make it easier to make better guitars. Calkin reveals several ways to make them more versatile, more accurate, and more fun to use. With 13 photos.

This article has been nominated as one of the Guild’s best articles published before 2010.

Getting Fit

2000
AL#63 p.34   BRB6 p.108            
John Calkin                                                                                           

▪ OK, so you’ve got all the parts for your flattop guitar body prepped for construction. How do you get all the pieces to fit together? The author details the construction methods used at the Huss & Dalton Guitar Co, all of which should prove useful to any small shop.With 21 photos.

Product Reviews: Moto-Tool Bases; Neck-Making Tools: JAWS

1999
AL#60 p.44   BRB5 p.436            
Fred Carlson                                                                                           

▪ Hi-Tone instrument cases are reviewed and not found wanting, “a contender for the handsomest case out there, and very solidly built.”

Kasha Collaboration, Part 2

1999
AL#59 p.22   BRB5 p.332            
Jonathon Peterson   George Majkowski   Boaz Elkayam                                                                                   

▪ George Majkowski and Boaz Elkayam complete their work on 10 Kasha guitars to honor the memory of Richard Schneider and to keep his work alive. The hand tools involved, the strange method of fretting, and the cool vacuum clamps, as well as the design philosophy behind the guitars, make this a pair of articles not to be missed. The Old World meets the future here and they blend very nicely. With 58 photos.

This article has been nominated as one of the Guild’s best articles published before 2010.

Making Compensated Saddles

1999
AL#59 p.46   BRB5 p.396            
Jeff Huss   Mark Dalton                                                                                       

▪ Hand carved and compensated bone saddles are a mark of finesse. Fine work is all about the details, and Huss and Dalton discuss a detail that is often overlooked but easy to make. With 8 photos.

Kasha Collaboration, Part 1

1999
AL#58 p.20   BRB5 p.332            
Jonathon Peterson   George Majkowski   Boaz Elkayam                                                                                   

▪ Boaz Elkayam and George Majkowski extend the work of Michael Kasha and Richard Schneider in a project that entails the construction of 10 guitars. A wide variety of building techniques involving hand and power tools, as well as vacuum clamping, is necessary to make these complicated instruments. An unlikely pairing of craftsmen contributes to our understanding of one of the most controversial instrument designers of our times, and the memory of a respected luthier and teacher. With 26 photos.

This article has been nominated as one of the Guild’s best articles published before 2010.

Stick with Hide Glue

1999
AL#57 p.14   BRB5 p.302            
Frank Ford   Don MacRostie                                                                                       

▪ The authors believe that hot hide glue is the best adhesive for virtually all construction and most repair jobs. Here’s why they think so and how they handle this ancient material. Includes diagrams of the customized glue pots used by both men, 15 photos, and a hide glue grading chart.

This article has been nominated as one of the Guild’s fifty best articles published before 2010.

The Chainsaw Lutherie of Tom Ribbecke, Part One: The Neck

1998
AL#56 p.36   BRB5 p.262            
Jay Hargreaves                                                                                           

▪ Ribbecke is a renowned maker of archtop guitars. He also opens his shop periodically to small classes that wish to learn his formula for successful and graceful guitars. Hargreaves attended one such week-long session and brought back the straight skinny for American Lutherie readers. Part 1 details the construction of a laminated maple neck and associated details. Part 2 follows in AL#57. With 29 photos.

This article has been nominated as one of the Guild’s best articles published before 2010.

After the Fox: How Charles Changed my Lutherie Life

1998
AL#54 p.38   BRB5 p.127            
John Calkin                                                                                           

▪ Inspired by his time spent at Fox’s American School of Lutherie, Calkin revamps his whole building procedure. Dished workboards turn out to be easy and cheap to make. Mando, uke, and dulcimer sides are bent with an electric silicone blanket. Molds are revamped. Speed and precision are in, drudgery is out (well, almost). Parts 1 and 2 were in American Lutherie #52 and #53, respectively. With 25 photos.

This article has been nominated as one of the Guild’s fifty best articles published before 2010.

Crazy Like Charles Fox: Guitar Making Jigs for the 21st Century, Part 1

1997
AL#52 p.12   BRB5 p.108            
John Calkin                                                                                           

▪ The main thrust of Fox’s American School of Lutherie lies in teaching lone guitarmakers to make better instruments through more accurate tooling and in helping them become more commercially viable by increasing their production. Calkin attended one of Charles’ week-long Contemporary Guitar Making seminars and documented much of the hard info for American Lutherie readers. This segment concentrates on nearly 3 dozen jigs and fixtures that anyone can add to their lutherie arsenal, most of them adapted to power tools. With 57 photos. Parts 2 & 3 to follow.

This article has been nominated as one of the Guild’s fifty best articles published before 2010.

Product Reviews: Sewing Shop Finds; Cutting Burs; Spring Clamps

1997
AL#52 p.58   BRB5 p.441            
Harry Fleishman                                                                                           

▪ Ever thought to look in a fabric store for lutherie tools? I’ll bet’cha that Harry beat you to it. He found a deal on aprons, some good layout tools for design work, and bias tape for tying on bindings. Then he opened a Woodcraft catalog and discovered clamps and a carbide burr cutter he couldn’t live without. Just one more column demonstrating why the editorial staff has developed a fatherly concern for their toolman’s life on the edge of lutherie.

Passport to Spain

1997
AL#49 p.10   BRB4 p.4            
Woodley White                                                                                           

▪ Baarslag journeys to the American School of Lutherie to teach a week-long class about building classical guitars. White attended, and gives a full report. With 37 photos.

It Worked for Me: Banjo Rim Binding Clamp

1995
AL#44 p.58   BRB4 p.500            
Norbert Pietsch                                                                                           

▪ Two rings, one for inside, one for outside, for use with rubber or rope for clamping binding to a banjo rim.

Product Reviews: The Apprentice

1994
AL#37 p.52   BRB4 p.422            
Harry Fleishman                                                                                           

▪ Fleishman spent a month doing all his repair work on The Apprentice, an instrument holder from WidgetWorks, and declares that he can’t give it up.

It Worked for Me: Used Vacuum Pumps

1993
AL#34 p.58   BRB3 p.491            
Colin Kaminski                                                                                           

▪ A modified Blue Point K-1020 vacuum pump to recycle refrigerant from automotive air conditioners, per California state law.

It Worked for Me: Fingerboard Binding Clamp Jig

1993
AL#34 p.59   BRB3 p.494            
Colin Kaminski                                                                                           

▪ This jig used for clamping fingerboard bindings fixes the problem of clamping the binding against the fingerboard and keeping the white and black lines flush with the bottom edge of the fingerboard.

A Walk Through Gibson West with Ren Ferguson

1992
AL#32 p.11   BRB3 p.244            
Jonathon Peterson                                                                                           

▪ As a maker of fine acoustic instruments Gibson was reborn in Montana. The man in charge of creativity and efficiency leads the GAL team through his domain. With 17 photos.

It Worked for Me: Clothespin Clamp

1992
AL#29 p.57   BRB3 p.484            
Tim Earls                                                                                           

▪ Variation on a modified clothespin clamp. The original was submitted in 1980 by Bruce Scotten and appears on page 26 of Lutherie Tools.

A Talk with Bob Taylor

1991
AL#28 p.34   BRB3 p.126   ALA4 p.10         
Phillip Lea   Bob Taylor                                                                                       

▪ Few people in Guitarland are as outspoken and clear-headed as Bob Taylor. Others might say he’s just opinionated. He believes a good guitar is a good guitar, no matter if it was whittled by Gepeto or cranked out by a dozen computer-guided milling cutters. This article offers a peek into the Taylor factory and a guided tour through one man’s thoughts about the contemporary guitar. With 28 photos.

Using Your Work Space from the 1990 GAL Convention panel

1991
AL#27 p.4   BRB3 p.80            
Chris Brandt   R.E. Brune   Jeffrey R. Elliott   Richard Schneider   Ervin Somogyi   David Wilson                                                                       

▪ A look inside the shops of six professional luthiers, featuring floor plans, tooling descriptions, notes on lighting and specialized machinery, and ideas about how work space can help (or hurt) your lifestyle. With a good Q&A segment and 63 photos.

This article has been nominated as one of the Guild’s fifty best articles published before 2010.

Thoughts on Steel String Guitar Making

1991
AL#26 p.8   BRB3 p.37   ALA4 p.28         
Jean Larrivee                                                                                           

▪ Larrivee has overseen the creation of 15,000 acoustic guitars and 12,000 electrics. Much of what he has to say pertains as strongly to the one-off builder as it does to another industry giant, and he doesn’t hold back on anything.

Two Tools for Inside Jobs

1988
AL#14 p.21   BRB2 p.60            
Harry Fleishman                                                                                           

▪ Fleishman’s tools are a rubber band-powered jack clamp for regluing braces, and a homemade wrench for tightening output jack nuts inside an acoustic guitar.

Flattening Rosewood Potato Chips

1988
AL#14 p.46   BRB2 p.66            
Ervin Somogyi                                                                                           

▪ Somogyi saves a stash of warped rosewood guitar sets by clamping them between aluminum plates and heating them with a clothes iron.

Regluing Guitar Bridges

1986
AL#5 p.22   BRB1 p.168            
Ken Donnell                                                                                           

▪ Donnell gives a thorough description of his methods of bridge removal and regluing. Both classical and steel string guitars are covered.

Pneumatic Cylinders

1985
AL#1 p.46   BRB1 p.26            
Michael Jacobson-Hardy                                                                                           

▪ Jacobson-Hardy describes devices based on pneumatic cylinders for bending sides, clamping braces to plates, clamping plates to sides, and holding neck blanks in a lathe.

Go-Bar Deck

1980
DS#139   LT p.44            
David B. Sheppard                                                                                           

▪ Simple system is cheap and easy to make.

This article has been nominated as one of the Guild’s best articles published before 2010.

Modified Cam Clamp

1980
DS#143   LW p.97            
John M. Colombini                                                                                           

▪ The author couldn’t reach through the small soundhole of a guitar to bolt the bridge on, so he devised a nifty cam clamp that not only holds the socket but aids in lining up all the pieces during the operation. With 3 diagrams.

Nuts and Bolts for Bridge Gluing

1979
DS#126   LW p.98            read this article
Tim Olsen                                                                                           

▪ How to use bolts and wing nuts to align a bridge through the pin holes and form part of the clamping force. With 1 drawing.

Deep Studding Top Cracks

1979
DS#116   LW p.95            
Al Leis                                                                                           

▪ So how does one reach w-a-y back there to reinforce top crack repairs? By making a special clamp, and by evolving a slick method of using it. Here’s how it’s done. Includes 2 photos.

Top and Back Joints

1978
DS#99   LW p.101            
Tim Olsen                                                                                           

▪ Build a simple shooting board to make plate joints with a plane, then use one of 3 tried-and-true forms of clamping workboards to glue them together.